Ubeco Profil Full 210
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How to Design Roll Formed Profiles with UBECO PROFIL Full 210
Roll forming is a process of bending sheet metal into desired shapes using sets of rollers. It is suitable for producing long or large quantities of parts. However, designing roll formed profiles can be challenging and time-consuming without the right software. That's why many manufacturers and designers use UBECO PROFIL Full 210, a powerful and user-friendly roll form design software.
UBECO PROFIL Full 210 is the latest version of the software that has been developed by UBECO GmbH, a German company with over 30 years of experience in roll forming technology. It allows you to create and optimize profiles, flower patterns, and roll tooling in a CAD-like environment. You can also perform finite element analysis (FEA) to simulate the deformation and stress of the profile during the forming process. Moreover, you can export your drawings and 3D models to various CAD systems via ActiveX interface or file formats such as DXF and STEP.
In this article, we will show you how to use UBECO PROFIL Full 210 to design a simple roll formed profile. We will cover the following steps:
Creating a new profile project
Drawing the profile cross-section
Generating the flower pattern
Designing the roll tooling
Running the FEA simulation
Evaluating the results
Creating a new profile project
To start a new profile project, you need to open UBECO PROFIL Full 210 and click on File > New > Profile Project. You will see a dialog box where you can enter the project name, profile name, material properties, strip width, thickness, and yield strength. You can also choose the units, language, and calculation method for your project. For this example, we will use the following settings:
Project nameExample
Profile nameC-Channel
MaterialSteel S235JR
Strip width100 mm
Thickness2 mm
Yield strength235 MPa
UnitsMetric (mm)
LanguageEnglish
Calculation methodBending line theory
After entering the data, click on OK to create the project. You will see a blank screen with a coordinate system and a toolbar on the left side.
Drawing the profile cross-section
The next step is to draw the profile cross-section using the drawing tools on the toolbar. You can use lines, arcs, circles, rectangles, polygons, or splines to create any shape you want. You can also use snap points, grid lines, dimensions, angles, and coordinates to help you draw accurately. For this example, we will draw a simple C-channel shape with the following dimensions:
A (height)50 mm
B (width)40 mm
C (flange length)10 mm
R (radius)2 mm 061ffe29dd